公司新闻


发布时间:

2026-09-26

关注Autoproce公司新闻、客户应用案例和电子元件制造设备、自动浸锡机、焊接设备和定制自动化解决方案的工程更新。

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AUTOPROCE公司新闻

公司新闻和工程更新

关注Autoproce,了解电子元件生产的设备开发更新、客户应用案例、制造见解和自动化解决方案。

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关于我们的新闻

从设备开发到实际生产应用

Autoproce是一家电子元件制造设备和定制自动化解决方案的工厂直销制造商,我们公司专注于用于浸锡、镀锡、铅加工、固化、清洗和其他电子元件后处理操作的设备。

我们的公司新闻部分分享来自我们的制造活动、工程工作和客户应用场景的实用信息。我们不仅仅关注产品公告,而是记录电子元件制造商通常面临的生产问题以及设备自动化如何解决这些问题。

典型应用包括电感器、变压器、共模扼流圈、EMI滤波器、线圈和其他需要控制焊接、浸锡、引线加工或后处理的磁性元件。

Electronic component manufacturing equipment and industrial automation

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我们分享什么

对制造商重要的工程新闻

涵盖设备开发、生产应用、工艺改进和定制自动化的实用更新。

01

设备开发

自动浸锡机、浸锡炉、超声波焊接设备、工业烘箱及相关设备的更新。

02

客户应用案例

实际应用场景展示了如何为变压器、电感器、共模扼流圈和线圈配置设备。

03

制造业洞察

与焊接一致性、减少劳动力、过程稳定和工厂自动化相关的生产考虑因素。

04

定制自动化

工程更新涵盖定制夹具、搬运系统、工艺集成和特殊生产要求。

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Industrial automation equipment engineering service

应用案例

磁性元件浸焊工艺的改进

在变压器、电感和扼流圈制造中,端子焊接是重要的后处理操作。当该过程严重依赖手工浸渍时,生产一致性会受到浸渍深度、停留时间、元件定位和操作员技术的差异的影响。

在典型的设备应用中,Autoproce工程师首先审查组件尺寸、引线配置、焊接位置、所需的浸渍深度和生产工作流程。基于这些要求,可以围绕客户的实际产品开发设备配置和专用夹具。

       工程重点:      
            定位稳定、浸渍深度受控、可重复焊接时间、合适的夹具设计和更易于操作员操作。      

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服务案例01

变压器和电感元件的自动浸锡

应用场景:磁性元件制造

生产挑战

手动焊料浸渍会在元件定位、浸渍深度和流转时长方面产生变化,尤其是在产量增加时。

工程方法

分析元件几何形状和焊接要求,然后配置机器运动、焊接参数和专用夹具。

生产目标

减少对手动操作的依赖,同时提高工艺重复性,使浸锡操作更容易标准化。

这种类型的应用特别适用于生产小型变压器、电感器、共模扼流圈和其他磁性元件的工厂,其中多个端子或导线端需要控制浸锡。

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服务案例02

适用于不同线圈设计的定制浸焊夹具

不同的线圈和磁性元件设计在浸锡过程中可能需要不同的定位方法。标准夹具可能并不总是提供所需的方向或引线暴露。

对于定制应用,Autoproce可以根据组件尺寸、引线位置、浸渍方向和生产要求开发专用的浸锡夹具。

其目的是在加工过程中保持组件安全定位,同时允许所需的焊接区域准确地进入焊槽。

Customized industrial fixture and automation engineering

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服务案例03

从手动处理到更可重复的生产工作流程

自动化不是简单地取代人工工作,对于电子元件工厂来说,更重要的目标是使关键工艺参数更容易控制和重复。

自动化之前

  • 高度依赖操作员经验

  • 手动元件定位

  • 浸渍深度或停留时间的变化

  • 更难的流程标准化

  • 大批量生产的可扩展性有限

设备自动化

  • 可编程工艺参数

  • 更稳定的组件定位

  • 可重复的浸渍动作

  • 特定产品专用夹具

  • 更适合标准化生产

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制造新闻

设备交付前的质量控制

设备可靠性始于装运前。Autoproce专注于加工质量、装配、参数验证和装运前测试。

01.机械检查

检查机械结构、运动和部件安装。

02.电气测试

验证电气控制系统、传感器和机器操作。

03.过程测试

装运前测试关键工艺动作和设备功能。

04.客户验证

根据商定的生产要求确认设备配置。

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全球客户支持

支持电子元件制造商超越设备供应

Autoproce提供工厂直销设备、定制夹具、技术咨询、生产测试和售后技术支持。我们的目标是与电子元件制造商建立长期合作,而不是简单地供应单个机器。

     东南亚    
        南亚    
        中东和北非    
        欧洲    
        美洲    

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自动处理

满足长期制造需求的建筑设备

2016

成立

800 m²

制造设施

25

员工

38

专利

CE/ISO

相关认证

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Autoproce的工程更新

我们将继续为电子元件制造商分享设备开发、制造洞察、客户应用场景和自动化解决方案。

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